Lead hands-on production of high-performance fiber optic cable assemblies at Amphenol Fiber Systems International (AFSI), a full-service fiber optic connectivity manufacturer in Allen, TX. You'll own assembly quality and testing (first piece inspection through acceptance), troubleshoot WIP issues, and mentor/skill-up assembly technicians. Standout perk: senior/lead responsibility with direct impact on yield, documentation control, and on-time customer delivery.
- Lead technical production and training
- Work on high-performance fiber assemblies
- Structured quality and continuous improvement
GENERAL DESCRIPTION:
Lead technical production of high-performance fiber optic cable assemblies (single- and multi-mode, pigtails, patch cords, MPO/MTP, cabling and harnesses). Own assembly process quality, first piece inspections, test acceptance, and mentoring/upskilling of assembly technicians. Drive yield improvement, documentation control and on-time delivery to customers.
Essential Functions:
Lead and perform complex fiber optic termination processes (epoxy/polish, pre-polished, adhesive/UV, mechanical) and MPO/MTP multi-fiber terminations.
- Perform end-face inspection and rework to meet acceptance criteria; enforce connector cleanliness standards.
- Assist with first time builds. Work with manufacturing engineering to document the process & train production
- Troubleshoot production issues in WIP and develop solutions to resolve.
- Execute and validate assembly test procedures: insertion loss, return loss, continuity, and where applicable OTDR checks for trunk assemblies. Produce professional test reports and maintain traceability.
- Develop, maintain and improve standard work, process sheets and strip templates.
- Mentor, train and evaluate assemblers; lead cross-training and certification activities on the production floor.
- Investigate assembly defects, lead root-cause analysis (8D/CAPA), implement corrective actions and monitor effectiveness.
- Partner with engineering, quality and procurement on design for manufacturability (DFM), supplier issues and nonconformance resolution.
- Enforce ESD, clean-room and safety/quality policies; participate in audits and continuous improvement (5S/Kaizen).
Required Knowledge, Skills, and Abilities:
- IPC-A-610 or similar assembly/inspection certification.
- Experience with Simplex, MPO/MTP, ribbon/mass fusion splicing or high-density multi-fiber assembly methods.
- Familiarity with ISO/AS quality systems, traceability and FAI processes.
Required Education and Experience:
- High school diploma or GED required. Associate degree or technical certificate in electronics, optical communications or related field preferred.
- 5-8+ years hands-on fiber optic assembly experience; demonstrated progression to technical lead or senior assembler role.
- Proven expertise with connector termination processes, end-face inspection, and insertion/return-loss testing.
- Experience entering production and test records into ERP/MES systems.
- Demonstrated ability to lead operators and technicians, deliver training, and drive process improvements.
Work Environment:
- Repetitive fine motor tasks and close visual inspection; good near vision required (corrective lenses acceptable).
- Standing/bench work for prolonged periods; occasional lifting of crates or spools.
- Work in controlled environments (clean area) and areas requiring ESD control.
- PPE (safety glasses, ESD wrist strap, gloves) as required.
- Able to stand for prolonged periods, perform repetitive fine-motor tasks and lift up to 25 lbs.
Position requires candidates to be U.S. person as defined in ITAR, 22CFR 120.15 (U.S. Citizenship or Resident Alien Status)
